ArcLED Hybrid UV Curing Systems by GEW

ArcLED® Hybrid UV Curing Systems:

TWO UV Curing Technologies

ONE RHINO Power Supply

The transition towards curing UV inks and varnishes with LEDs has begun. GEW have addressed the needs of many printers by developing ArcLED hybrid UV curing systems.

In many situations the potential of the transition to LED curing is not fully understood technically nor financially to make an investment in a machine fully equipped with LEDs. With ArcLED hybrid UV systems GEW have solved this issue.

ArcLED enables hybrid, interchangeable UV curing on every print station, allowing the printer to use a combination of arc and LED technology seamlessly on the same press.

Touch Control Panel

ArcLED enables hybrid print stations in every position, allowing the printer to use a combination of arc and LED technology seamlessly on the same press.

The RHINO control automatically logs energy use and displays it on screen at the touch of a button, showing kWh consumption in operation, at idle and % production uptime.

Proactive downtime avoidance

Our Embedded Service Package regularly sends system performance data to GEW for analysis. A system health report is generated, highlighting any out-of-tolerance parameters requiring maintenance attention before a fault can develop.

Working at peak performance

The Event Log continually records system use and operating parameters. The Log can be checked to ensure the system is working at peak efficiency, avoiding energy waste and unplanned downtime.

Instant help

Multilingual instructions are easily accessible on every screen together with a library of tutorials and videos, troubleshooting and maintaining the system.

Electronic Power Supply

Automatic switching

The new RHINO ArcLED power supply automatically recognises which type of cassette – arc UV or LED UV – is installed in the machine and adjusts the RHINO control accordingly.

ArcLED switches seamlessly from DC power for the LEDs to high voltage AC for the arc lamps.

Fail-safe operation

Military-grade electronic design protects the UV system from damage caused by incorrect voltage, short-to-ground, dropped phases, mains spikes and lightning strikes. In the event of a serious mains disruption, the system powers down in a safe mode.

Survives the harshest environments

RHINO is designed to run in harsh conditions at ambient temperatures of up to +40°C. The system is also unaffected by dust, ink mist and other atmospheric contaminants.

Minimal footprint RHINO Rack

A compact cabinet that houses up to 6 RHINO power supplies and provides perfect cooling, atmospheric protection and mains power distribution. Cabinets are stackable 2-high, enabling 12 power supplies to fit into a 115cm x 65cm floor area. Power supplies slide into rack and connect quickly, enabling more lamps to be easily added to the system in future.

Lowest operating costs

With intelligent power management the current draw from each mains phase is balanced and harmonic distortion is minimised, reducing the energy demand registered by your electricity meter. Reducing harmonics in operation maximises existing mains capacity because energy is not lost as heat in cabling and transformers.

Why use ArcLED?

ArcLED enables an investment in arc UV technology now to be upgraded later with LEDs using the same lamphead casing and the same power supply and control.

With interchangeable cassettes, every print station has the same lamphead casing, power supply, cables and control. The printer only has to insert the cassette of choice and ArcLED Rhino does the rest: it automatically recognises which type of cassette is installed in the machine, adjusts the RHINO control to provide the correct power type (AC or DC) and adjusts running parameters – all the printer has to do is to print!

ArcLED allows seamless switching from DC power for the LEDs to high voltage AC for the arc lamps and vice versa. RHINO ArcLED is extremely energy efficient showing considerable energy savings when compared to conventional electronic power supplies.

An investment now in ArcLED UV curing protects that investment into the future by ensuring an LED upgrade can be simply and cost effectively implemented. It also gives the possibility to run a fully flexible hybrid curing system.